Description

Metal Deck Machine

Metal floor decks are made from steel deck roll forming machines. When properly coated, metal floor decks have a consistent quality and a pleasing appearance. It is the ideal building material for engineers, architects and building owners due to its many advantages, which include strength, light weight, affordability, and ease of installation.

Steel deck sheets are used for floors and roofs to support gravity loads between beams and joists. An uncoiler, coil sheet guiding equipment, a roll-forming machine, a post-cutter, a hydraulic station, a controlling system, and a product run-out table are all part of the floor decking machine.

 

 

This type of machine lines often operates as follows:
De-coiler — Feeding Guide/Strengthening — Pre-cut — Roll Forming section — Embossing Pressing Device(If required) — Hydraulic Post Cutting Device — Exit Rack*3

 

Principal Elements of Metal Decking Machine

◈Decoiler

Type: Hydraulic or manual decoiler
Capacity to load: 7T
Inner diameter of the coil: 480–580 mm
Principal Floor Deck Roll Forming Machine Types

◈ Roll Former for Composite Floor Decks

Its primary purpose is to produce metal deck panels, which are widely utilized as support surfaces or form work for concrete slabs in buildings, bridges, and other structures. These panels, which are often composed of steel or other metals, offer a sturdy surface for pouring concrete.

A continuous metal strip is fed through a number of rollers and dies during the roll-forming process in order to gradually shape it into the required profile. A roll forming machine for composite metal decks is set up to produce panels with the precise measurements and characteristics required for a given building project.

Some of the primary features and functionalities of the composite steel deck roll forming machine are as follows:

Material Feeding: It includes a system for feeding coil or sheet metal to ensure a consistent supply of material for the forming process.

Roll Forming Stations: 22-30 stations for different steel deck sheets.

Hydraulic Cutting: All the steel deck roll forming machines have special design cutting blades and corresponding hydraulic station for auto cutting off.

Control System: Using a control panel or computerized system, operators can modify panel dimensions and control how the machine operates.

Safety Features: For guarantee safe operation, safety guards may be covered on roll forming part and hydraulic cutting section. There is emergency stop buttons, it is for stopping running when any accident happens.

Depending on the producer and end-user requirements, these metal deck roll forming machines have different designs and functionalities. Roll forming machine manufacturer can customize metal decking machine according to buyer’s requirements.

 

 

 

The rough design datas for steel check forming machines are:

Material Thickness: 0.8–1.5 mm in thickness;
Raw Material Yiled Strength: 345MPa steel or GI sheets, or other special material can be rechecked;
Material Feeding Width: 1000 mm, 1220 mm, or as needed;
Effective Width: 688 mm, 750 mm, 915 mm, 1000 mm, or as needed;

 

 

◈Roll Forming Machine for B Decking

A PLC system automatically controls a modern B deck roll making machine. A typical roll-forming line consists of:

Automated Control: For reliable, high speedproduction, operators can adjust length, quantity, and other parameters using a PLC system with an intuitive touchscreen.

Online embossing and cutting: Without halting the manufacturing line, the device combines hydraulic pressing and cutting systems to produce accurate holes, notches, and length-cut panels.

Material Versatility: Adaptable to various project requirements, it is made to handle stainless steel, aluminum, and galvanized steel.

 

Auxiliary equipment that is optional:

The steel coil is held and fed into the metal decking machine by the auto hydraulic decoiler.

Auto Stacker: This device greatly reduces manual work by automatically stacking completed panels.

B Deck Sheet

Material Thickness: 0.8-1.5mm;
Suitable Material Type: GI, stainless or aluminum sheet;
Feeding Width: 1000mm, 1220mm, or customized;
Application: roof, floor, and mezzanines

 

◈Dovetail Decking Roll Forming Machine

 

Dovetail Decking: What is it?

Its dovetail-shaped form is notable for giving the panel’s underside the impression of a finished ceiling. It is also a sensible option for installing electrical, plumbing, HVAC, or lighting systems.

Both floors and roofs can employ dovetail decks, particularly when a shallow floor depth is required and the span between supports is greater than 3048mm to 7620 mm. Dovetail decking is a very effective and beneficial addition to roof systems because of its distinctive profile, which delivers great strength and load-bearing capability over long spans as well as an attractive underside for exposed ceilings.

There has small rib spacing ans short rib height, normally height is between 40mm and 60mm.The total rigidity of the floor slab is greatly increased by this special design.

High-tension galvanized steel coils can be handled by this dovetail metal deck roll forming machine. There are 36 stations in all. These stations generate floor decks with exact dimensions following the roll-forming process. The plate’s whole surface is straight and resistant to deformation. The equipment properly processes each roller. They are plated with strong chromium after a particular process, which gives them durability and rust resistance.

 

Profile of the Dovetail Deck

Material Thickness: 0.8-1.5mm;
Suitable Material Type: GI, stainless or aluminum sheet;
Feeding Width: 1000mm, 1220mm, 1250mm ;
Effective Width: 600mm, 820mm, 850mm