Cable Tray Roll Forming Machine

Description

Brief Introduction

Cable tray systems are commonly used for cable management in commercial and industrial construction.

The fully automatic cable tray roll forming machine line is specialized equipment for manufacturers of cable support systems, serving sectors like offshore/marine industries and onshore buildings. Buyers can choose their needed designs based on their market trends.

This automatic cable tray roll forming line has matched PLC control system and a touch screen interface, so it is easier for operating. It enlarges producing efficiency well when manufacturing cable trays in large volumes.

Cable tray systems are designed to hold insulated electrical cables used for power distribution and communication. They’re widely applied in workshops, buildings, and other settings, playing a key role in cable management for both commercial and industrial construction projects.

This cable tray roll forming machine line shortens the manufacturing process, ensuring consistent quality while meeting the growing demand for reliable cable support solutions across diverse industries.

 

Beenew’s cable tray roll forming machine is fully automatic production line for the electrical cable tray. Producing size range:100-600mm(web width) *50mm (height).

 

 

Machine Detailed Parameters

 

1.1 5tons Hydraulic Unwinding machine

3KW hydraulic motorInner diameter of the coil: 508±30 mmMaximum coil outer diameter: 1500 mmMaximum load capacity: 5 tonsMaximum Coil Width: 600 mm
Shilin is a well-known brand of frequency inverter.
5.5KW leveling motor
Two rollers for leading material and seven rollers for leveling
45# tempered, surface electroplated leveling and guiding rails

 

 

1.2 Servo Feeding/Punching Machine

3KW servo motor feeding (depending on real design)
315T pneumatic punch press (around 2780*1870*4490mm, 34T)
Step: 144 mm, roughly 20–40 strokes per minute

A single set of manual core-pulling dies with the ability to cut off
Punch/die material: heat-treated, precisely machined Cr12MoV

 

 

1.3 Conveying guide table

1. Form: Power roller type (conveying material)
2. Function and structure: the sheet metal after the guide punching and cutting enters the roll forming machine smoothly. The guiding device is mainly composed of an air cylinder. The guide wheel can be easily adjusted to adapt to different widths of sheets.

1.4 Roll Forming Part

10 stations for roll formation, a feed guide, a gear/sprocket drive, and a support structure
Roller material: heat-treated, precisely machined Cr12
Shaft diameter: precisely machined, φ75
11 kW of motor power and a frequency inverter for speed control
The size can be adjusted from 50 to 600 mm.
0.75 kW motor for changing size

 

 

1.5 Electrical Control System

The entire line uses an 8″ LCD touch screen, an imported PLC control, and a man-machine interface. It acknowledges the human-PLC relationship.The operator executes the predetermined program automatically (programmable control).

It keeps an eye on the control procedure so the operator may manage the production line.
And adjust the control parameters, as well as keep an eye on the equipment’s operational parameters, fault indicators, and status in real time.It is possible to establish and modify the pieces’ length digitally.
Monitoring of the equipment’s operational state and defect detection in real time.

 

1.6 Run-out Table 

Structure:roller type, no power

 

Cable Tray Forming Machine Features

Automatic—-feeding-initial—leveling-feeding—(servo)-punching-cutting-conveying material—-forming discharging

 

Cable Tray Roll Forming Line Key Components

1. 5-ton hydraulic unwinding machine
2. Servo feeder and servo punch
3. Conveying guide table
4. Main roll formingpart
5. Hydraulic shearing station
6. PLC control system
7. Productrack

 

Technical Parameters

 

Items	Parameters
Raw Material	Q235 cold rolled plate
Material thickness	1-2mm
Cable tray width	According to production needs, a variety of cable trays with a strip width of 150mmsss1050mm can be formed.
Production Speed	0-6m/min
Forming Stations	16 stands
Forming Roller Material	GCr15 quenching treatment
Driving Type	Gearbox driving
Total Install Capacity	75KW
Control Method	PLC control

 

Cable Tray Samples & Designs

 

 

Cable Tray Application

 

 

Because new cables may be placed by placing them in the trunking rather than pulling them through a pipe, the cable tray method is particularly helpful when wiring system changes are planned.

Although the cable tray system offers the best protection for cables, it necessitates cutting the trunking or employing fittings to allow cables to enter or escape.

 

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